Technologies

The Technologies Behind Every Component We Supply

A technical reference for procurement and engineering teams.

Every component we supply is produced using one or more of the following manufacturing technologies. The right technology choice depends on your part geometry, material, volume, tolerance requirements, and target cost. Where relevant, our team can advise on the best process route for your specific application.

Sand Casting

Process Molten metal poured into a sand mould formed around a pattern.
Best For Medium to large parts, complex internal geometries (using sand cores).
Typical Weight Range 0.5 kg – 5,000 kg
Tooling Cost Low to moderate
Materials Cast iron (grey, ductile, white), steel and steel alloy, aluminium, brass, bronze, copper, etc.

Investment Casting (Lost Wax)

Process Wax pattern coated in ceramic shell; wax melted out and molten metal poured in.
Best For Complex, near-net-shape parts with fine surface detail. Thin wall sections. Close dimensional tolerances. Reduced machining.
Typical Weight Range 0.05 kg – 200 kg
Tooling Cost Moderate
Materials Carbon steel, alloy steel, stainless steel (CF8M, CF8, CF3M, WCB, WCC, LCB, etc.), duplex, super duplex, Inconel, aluminium, etc.

Pressure Die Casting (HPDC – LPDC)

Process Molten metal injected at high pressure into a steel die.
Best For High-volume, tight-tolerance non-ferrous components. Excellent repeatability, Good surface finish.
Typical Weight Range 0.05 kg – 15 kg
Tooling Cost High (steel dies)
Materials Aluminium alloys (EN 1706 AC-46100 / AlSi9Cu3, A380, A360), Zinc alloys, Magnesium

Gravity Die Casting

Process Molten metal poured by gravity into a metal die (no pressure).
Best For Non-ferrous components requiring better surface finish and dimensional accuracy than sand casting, without the tooling cost of HPDC.
Typical Weight Range 1 kg – 25 kg
Tooling Cost Moderate
Materials Aluminium, brass, bronze

Centrifugal Casting

Process Molten metal poured into a rotating mould — centrifugal force drives metal to the mould wall.
Best For Cylindrical shapes — rings, pipes, bushings, rollers. Dense, porosity-free structure.
Typical Weight Range 0.5 kg – 50 kg
Tooling Cost Low to moderate
Materials Grey cast iron, ductile iron, steel, bronze, brass

Open Die Forging

Process Metal deformed between flat or shaped dies — no enclosed cavity.
Best For Large components, custom shapes, components requiring superior grain structure and mechanical properties.
Typical Weight Range 50 kg – 4,000 kg
Tooling Cost Low to moderate
Materials Carbon steel, alloy steel, stainless steel, tool steel

Closed Die Forging

Process Metal compressed in a die that fully encloses the workpiece.
Best For Precise, repeatable shapes in medium volumes. Superior strength vs. casting.
Typical Weight Range 0.05 kg – 350 kg
Tooling Cost Moderate
Materials Carbon steel, alloy steel, stainless steel, aluminium, titanium (on request)

Ring-Rolled Forging

Process Circular preform rolled to form a ring of increasing diameter and reducing wall thickness.
Best For Flanges, rings, bearing races, gear blanks.
Typical Weight Range Height up to 600 mm · OD up to 3,000 mm
Materials Carbon steel, alloy steel, stainless steel

CNC Machining

Supplier facilities are equipped with diverse machines such as:

  • Computer numerical control (CNC) machines
  • Vertical machining centres (VMC) machines
  • Turn mill centers (TMC) machines
  • Sliding headstock machines
  • Grinding machines
  • Gear machines
  • Gun-drill and honing machines
  • Lapping machines

Materials We Work With

Category Materials
Grey Cast Iron EN-GJL-200, EN-GJL-250, EN-GJL-300 and equivalents
Ductile / SG Iron EN-GJS-400-15, EN-GJS-500-7, EN-GJS-600-3 and equivalents
Carbon Steel WCB, WCC, A105, A350 LF2 and equivalents
Alloy Steel WC6, WC9, C5 and equivalents
Stainless Steel CF8 (304), CF8M (316), CF3M (316L), CF8C (347), CA15 (410), duplex (A995 4A), super duplex (A995 5A), 17-4PH
Aluminium EN 1706 AC-46100 (AlSi9Cu3 / A380), AC-42100, EN AW-6061, EN AW-7075
Copper Alloys Brass, Bronze, Gunmetal
Special / Superalloys Inconel 625, Inconel 718, Hastelloy C276 — on request
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